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Washing, filling, and capping three-in-one automatic filling line

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Main specifications and parameters:

Overview

parameter

technical specifications

Manufacturer

Haizhi


Supply voltage

Strong electricity: three-phase 380V 50Hz


Stand-alone efficiency

≥98%


Nominal production capacity

5000bottles/hour

330glass bottle


3500bottles/hour

1LTinplate


2500bottles/hour

1.5L PET

Bottle entry and exit direction

Left in and right out


Number of rinse bottles

16


Rinsing water pressure

0.2-0.4Mpa


water consumption

1.2tons/hour

Sterile water

Number of filling heads

16


Filling cylinder indexing circle diameter

960mm


working method

Short tube isobaric gravity filling


CO2Standby pressure

0.25-0.4Mpa


Wine CO2 content

≤5.5g/L


filling temperature

0-4℃


Number of capping heads

5

1.5LPlastic screw cap/38-port aluminum cap

Conveyor belt height

1170~1230mm


Wine tank lifting method

Manual


Level control

Return air pipe


Oxygen elimination method

Vacuum, replace, bubble


Compressed air consumption

4m3/h


CO2Consumption (0.6Mpa)

175g/hl


Vacuum pump

1.33m3/Minute 2.35KW


shock water

5L/h


Applicable bottle type

Diameter 60-120mm Height 170-320mm

Bottle conveyor system parts need to be replaced

shock water

5L/h


Cover method

Automatic cover


water supply pressure

0.25~0.3MPa


Equipment size (length, width and height)

3475*2615*2380


Equipment weight

8000KG


Main motor power

4KW


Total equipment power

9.5KW



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Key accessories models and brands

Overview

parameter

technical specifications

Bearing brand

SKF/NSK


slewing support

Xuzhou Olympic Games


Liquid inlet regulating valve

Liyang Sifang


Pneumatic components

SMC


Vacuum pump power

2.35KW


High pressure foam pump

DW2-60

Yuehua

Lubrication system

Centralized fuel supply


Motor reducer brand

Qingdao Huake


PLC

Siemens


HMI

Siemens


control cabinet

Stainless steel



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Equipment performance characteristics:

The filling valve of this machine adopts a high-precision built-in fluid mechanical filling valve.

The entire machine is equipped with vacuum pumping and replacement capabilities, and it also features a function that prevents vacuum pumping for non-cans and non-bottles.

Equipped with a high-temperature and high-pressure bubble-generating device.

The transmission adopts a modular design, featuring variable frequency stepless speed regulation and a wide speed regulation range. The transmission of this machine is equipped with an automatic lubrication device for lubricating grease, which can supply oil to each lubrication point at a fixed time and quantity according to needs, ensuring sufficient lubrication, high efficiency, low noise, and long service life.

The pressure sealing head is of an open structure and adopts an oil-free lubrication method, facilitating installation and disassembly, and ensuring thorough cleaning without disassembly.

This machine is compatible with both tinplate canned beer and glass bottled beer. It features 16 rinsing heads, 16 filling heads, and 5 capper heads. The rinsing clamps, filling heads, and capper heads are all interchangeable.

The alignment guide adopts a guide rod type alignment, with a pre-cover function, ensuring smooth and reliable entry and exit from the tank.

The wine cylinder, control ring, and cap press head can be raised and lowered to accommodate the height of the wine tank within the design allowance.

The liquid level height of the wine in the filling cylinder is controlled by a continuous liquid level sensor, ensuring stable liquid level and reliable filling.

The filling cylinder features automatic pressure control, and its operating conditions and parameters can be set and displayed on the control cabinet.

During normal operation, the machine is automatically controlled. It runs at full speed or slow speed according to the set speed based on the fullness or emptiness of the incoming and outgoing cans on the belt. It stops when a can enters and opens the valve and lowers the lid only when there is a can. The filling speed is displayed, the filling quantity is accumulated, and the lid lowering and conveying system automatically starts and stops. The main drive of this machine is frequency control, and it outputs accurate pulse signals to facilitate synchronous tracking of the incoming and outgoing bottle belts.

The direction of entry and exit for this model is: left entry and right exit.

l Adopt a cleaning-type work platform design.

Since this machine uses CO2 as the pressure-maintaining gas, the intake of O2 into the bottled beer is suppressed, and the CO2 content not only remains unchanged but may even increase. Therefore, this machine is more suitable for filling beer with higher quality and longer shelf life.

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